Track power should not be used in this procedure to power the LED.
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The light was removed from the plow, the bracket
removed from the light and all wires were clipped from the pickup contacts on the wheels (there is no track power on the PCSRR. All locos are battery powered) leaving only the red and black leads from OEM bulb in the light housing. |
The light is very well constructed with no apparent way to
take it apart but... if it went together, it's got to come apart, Sooooo, with a pair of pliers in hand, the clear plastic lens was grabbed and gently twisted....... It twisted and was gently pulled out of the barrel exposing the OEM bulb and allowing the wires to be pulled through the neat little hole at the back of the barrel. |
The OEM bulb is removed replaced with the 5mm LED.
The red lead was soldered to the positive side of the LED. Black to negative. Both leads were soldered as close to the bulb itself as a heat sink would allow. About 3/8 inch. A small dab of hot glue forced between the bare leads acts as insulation or heat shrink can be used.
The light was tested with 2 AA Alkalines (3VDC). It
worked.
The LED is inserted in the barrel with the wires fed
through the hole, lens inserted and pressed snug against the LED, the bracket screwed on and the unit became a headlight again. |
The battery holder is hot glued to the underside of the
plow and is placed on the diagonal so the batteries could be easily changed. The switch was placed easy access. Because the LED drain is very low, the batteries should last for months with the limited use given. |
The whole thing is put back together and
tested to make sure everything worked.
It did.
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SPST Slide Switch
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2-1.5V AA Batteries
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This page last modified on Monday, April 09, 2001
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