The PRR K-4s #1361
Steam Locomotive Restoration Project
Page 21

(This site is provided as a courtesy of the Altoona Railway Museum Club)
July 2005 K4 Update (continued)
These photographs were taken between January 2005 and July 2005 by Charles Cantrell, 1361 Volunteer.
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41. Newly fabricated gibbs for the locomotive spring rigging. |
42. A gibb being machined. Note the block fabricated by the contractor to hold the gibb during the milling process. |
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43. Work continues on the new tender tool compartment. |
44. The new tender tool compartment is place into position for fitting. |
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45. Work continues on the new eccentric rod. |
46. One of the eccentric rods after it’s return from stress relieving. Stress relieving was necessary before work could continue. |
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47. A finished spring hanger gibb shown next to an old one. |
48. A box of completed gibbs. |
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49. The tender tool compartment shown with the steps, doors, and grab bars in place. |
50. The old tender tool compartment door undergoes dismantling for salvageable parts. |
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51. A new tender tool compartment door being fabricated in the roller. |
52. Newly machined universal joints for the stoker augers for the stocker feed chute. |
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53. More work on the eccentric rods. |
54. And more work on the eccentric rods. |
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55. A front view of the tender showing both tender tool compartments installed. |
56. A close up view of the tender steps being fitted. |
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57. Work begins on the tender hand brake assembly. |
58. A newly machined shaft for the hand brake assembly. |
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59. Locomotive spring rigging parts are sent out for stress relieving. |
60. Bracket for tender coal bunker door hinges and tool compartment doors being installed on the tender. |
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61. Work continues on the tender tool compartment and steps. |
62. The coal bunker floor is installed for a trial fit, |
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63. A coal bunker door hanger is readied for installation. |
64. The eccentric rods are almost complete. |
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65. Another view. |
66. Another view. |
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67. The completed eccentric rods after installation of grease fittings. The completed rod s weigh 49 pounds a peace after machining. That’s 791 pounds less than they started out weighing. It took 400 hours to manufacture the rods. |
68. Another view |
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69. Volunteer Chad Frederickson bevels the edges on the tender rear floor corner sections tender. |
70. The tender deck floor drain is cut into the deck plate as well as the drain pipe mounting holes. |
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71. The tender lift eye is fitted into place. |
72. New shafts for the tender water delivery valves had to be fabricated. |
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73. The tender coal bunker doors are trial fitted. |
74. New tender pullin bars (old time railroader slang for pull bars) have to be fabricated. |
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75. The bar stock mounted in the Kearney and Trecker mill for milling. |
76. The nearly completed pullin bar. |
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77. The bar is remounted in the mill for further work. |
78. Tender water delivery valves after buildup and machining. New gaskets have also been applied. |
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79. Close up of the machining on the water valve. |
80. Machinist Joe Kadelak machining one of the pullin bars. Two are required and both had to be replaced due to wear. |
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81. Volunteer Tom Diehl needled scaling a superheater prior to hydrostatic testing for leaks or other defects. |
82. Volunteers Walter Elvidge and Chad Frederickson assist contractor Bill Frederickson placing a superheater in the test fixture. |
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83. Volunteers Walter Elvidge and Chad Frederickson hydrostatic testing a superheater. The pressure gauge reads 1200 psi. |
84. Volunteers Walter Elvidge, Chad Frederickson, and Charles Cantrell assisting contractor Bill Frederickson in banding the superheaters. Altoona employee Mike Tillger is removing cinder guards and old bands prior to rebanding. |
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85. Another view of the banding process. |
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All, Thanks for enduring the delay on website updates. Future updates will be posted intermittently. Regards. The Webmaster.
Stay tuned for additional photographs of the PRR K-4s #1361 Restoration!!