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Building WCNG Shay No 9 Page 2  
     Working up from the frame, the boiler would be the next major sub assembly.  The basis of the taper course and the smokebox came from a Bachmann 2-8-0 that was scrapped to build WCNG No8.  The main course of the boiler is a piece of 2.5" PVC drain pipe.  The end of the PVC was blocked off with a circle of .040 styrene and the Connie boiler section attached to it. Figure 7  At this point, the sub walls for the firebox was built and applied to the main course.  Once again a styrene overlay was applied to this and firebox barcing was fabricated to keep the boiler level on the frame.  Figure 8

      Boiler tapers are always a challenge to do, this time I decided to try a different approach.  I cut a series of wedges from styrene, and applied them like vanes to the taper course of the boiler Figure 9.    Using a pice of paper wrapped around the taper, I traced out a pattern to use in cutting out a .010 styrene wrapper.  Once it was fitted in place I trimmed it to fit with an Xacto Knife Figure 10 
Witht he wrapper cut to fit, it was secured in place with styrene glue and wrapped with a rubber band until it cured Figure 11

     The smokebox was sanded smooth and a wrapper of .010 styrene applied, to give it a surface for the rivets to be applied.


Fig 7

Fig 8

Fig 9

Fig 10

Fig 11
 
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