Tight Clearance
S Scale Draft Gear Box
(For Sergent Engineering Couplers)
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THE GOOD NEWS :
Surprisingly, the new Sergent couplers will work in S-Helper Service's # 01295 and the # 00588 gear boxes!
THE BAD NEWS :
Although the new Sergent couplers will work in the SHS gear box, they
will not do so without a good bit of modification to the
coupler's shank. The thickness of the Sergent coupler's shank must
be reduced, and the width of the shank must be very
slightly reduced at it's widest point (the outer edges of the shank parallel
to the screw-post hole). The following diagram
shows the modifications that are needed to make the new Sergent couplers
work in the SHS 01295 and 00588 gear box :
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MODIFICATION STEPS |
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To make life easier, I have decided to design a small, closer-to-scale
gear box similar to the SHS gear box that will work
with the new Sergent couplers without needing to modify the coupler's shank.
This new gear box will also be narrower than
the Kadee gear boxes and therefore closer to scale size. Due to the
length of the shank on Kadee's 802 and 808 couplers,
Kadee couplers will not work in this new gear box.
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FINALIZED DESIGN |
Updated : 12/ 29 / 2013 |
Exploded
Parts Drawing |
Exploded
Parts Drawing (Color Coded) |
Reversed
Exploded Parts Drawing |
Reversed
Exploded Parts Drawing (Color Coded) |
Assembly
Drawing |
Assembly
Drawing Color Coded |
Reversed
Assembly Drawing |
Reversed
Assembly Drawing Color Coded |
Design
Diagram |
Mounting
Method |
Mounted
Rendering |
Mounted
Rendering (Color Coded) |
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More on this project soon!
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Back To S Scale Modeling Projects Page |
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